Download PDF version Contact company

The Tatua Co-operative Dairy Company manufactures markets and sells specialized dairy ingredients and food products, 90% of which are exported around the world.

Tatua’s security system was recently upgraded to ensure world-class access control and boundary security that enhanced Tatua’s globally recognized food safety and quality program. This upgrade has provided additional assurances for customers who purchase the company’s food and ingredient products.

Layered security solution

At its manufacturing site at Tatuanui, near Morrinsville in New Zealand’s dairying region, Tatua invested in a layered security solution, protecting the site from the outside in. The Gallagher monitored pulse fence acts to deter and defend against would-be intruders.

Inside the facility, a range of access control products are used to ensure people entering the facility are who they should be, and have current Health & Safety site induction competencies. This allows them authorization to work on-site and, if required, in specific production areas. Tatua operates 24/7 and has 370 employees, over 1300 inducted contractors, and numerous trucks and milk tankers accessing the site daily. It is crucial the access control system can perform several functions to ensure the site is safe and secure.

Integrated security

The Gallagher system can integrate with multiple security products from CCTV to biometric readers

Integration was a key factor when choosing a Gallagher system. Projects Engineer, Grant Webb, said, “We have multiple areas which need specific security requirements. As the Gallagher system can integrate with multiple security products ranging from CCTV to biometric readers, it ensures the right people have the right access to specific areas on site.”

Fingerprint recognition

Morpho fingerprint readers provide primary access onto the site and into buildings. As there are so many people on-site, and because contractors can change on a regular basis, fingerprint readers eliminate the need for access cards, which saves both time and money.

It also reduces the need for anyone entering production areas to carry an access card, which is a potential source of product contamination.

License plate recognition

Milestone License Plate Recognition (LPR) is used at the three entrance gates to the tanker bay. Details of the tankers delivering milk and chemicals to the site are loaded into the CCTV system interface. This links to the Gallagher Command Center, so when a tanker arrives at a gate, the LPR system identifies the pre-registered license plate.

This feeds back to Command Center and grants access to approved vehicles. “There are over 60 tankers registered, that previously had key fobs that would go missing with no record of who held the fob,” says Webb. “LPR makes the delivery of milk and chemicals more efficient and has eliminated the need for swipe card readers and mounting posts that would traditionally be required to gain entry to this area.”

Command center

The milk testing system in the tanker bay has been integrated into Command Center. The hoses in the bay are always locked. When a tanker arrives, the driver first completes an inhibitory substance test on a load of milk. If the milk test is clear, the Gallagher system releases the locks on the milk inlet hoses via integration with the site’s supervisory control and data acquisition (SCADA) system, programmable logic controller (PLC), and milk testing system.

If the test is positive, an external alarm is raised within the SCADA system, and the hoses remain locked so milk can’t be delivered. This mitigates milk contamination and improves product safety.

PLC system integration

The integration with the PLC system has allowed the Command Center lockdown feature to be enabled within the tanker bay

Further integration with the site PLC system has allowed the Command Center lockdown feature to be enabled within the tanker bay. So, when clean-in-place (CIP) cleaning is active, the area is automatically placed into lockdown. This excludes trucks and personnel from entering the area when dangerous chemicals and hot water are being used.

Window button integration

Forklift entry into warehouses is access controlled via Nedap Window Button integration with Command Center. The Nedap system provides a long-range vehicle identification tag for secure vehicle access to major airlocks into manufacturing plants, where forklifts deliver raw goods and ingredients.

This system ensures that only authorized forklift drivers can open the airlock. The doors on either side of the airlocks are controlled via interlock door rules created in Command Center. The interlock rules only allow one door to be open at a time, thereby maintaining the integrity of the hygiene zone of the manufacturing plant. Both of these systems help mitigate product safety risks on site.

Simplifying security processes

Department employees also find the personal data fields important for recording health and safety qualifications, such as working at heights. When a contractor arrives, staff can check the contractor has the right qualifications to work in the area they are entering.

Contractor management 

When the site induction competency is due to expire, the contractor receives an SMS notification. Their supervisor will also receive an email. Another feature of the Gallagher system that Tatua uses is the reporting function. This is used as part of the company’s ongoing contractor management. The use of a QR code for preregistered visits and visitor passes makes the sign in and sign out process very quick and simple

A separate report is sent to each company with an inducted employee, to advise contractor managers/ supervisors on the induction status of their employees, which are emailed out on a monthly basis. This ensures the contracting companies have people with authorized access to the site and allows them to schedule their own re-inductions when required. Reporting is also used to check activity at the monitored pulse fence.

Visitor management

A visitor management kiosk is located at the main reception for all visitor registrations. It requires all visitors to read and accept Tatua’s terms and conditions of entry, including Health and Safety rules before a visitor pass is issued.

Once signed in, the Tatua host receives an automatic SMS and email notification of their visitor’s arrival. “The use of a QR code for preregistered visits and visitor passes makes the sign in and sign out process very quick and simple,” says Webb.

Multiple levels of security

Webb concludes, “Our security solution from Gallagher offers so much more than access control. Integration is key to ensuring we add multiple levels of security in areas such as delivery and dispatch, milk collection, and more. This ensures the site runs smoothly, minimizing health and safety risks to employees and contractors, and maintaining quality and product safety standards.”

Share with LinkedIn Share with Twitter Share with Facebook Share with Facebook
Download PDF version Download PDF version

In case you missed it

Open Options Paves the Way for New Customers in Access Control
Open Options Paves the Way for New Customers in Access Control

For more than 22 years, Open Options, Addison, Texas, has developed access control solutions that connect to leading security technologies to deliver a full-scale solution based on each customer’s unique needs. In 2018, Open Options was acquired by ACRE, which already owned the Vanderbilt and ComNet brands. To find out the latest, we interviewed Chuck O’Leary, President of Open Options. Q: It has been two and a half years since Open Options was acquired by ACRE. Briefly describe that transition and how the company is stronger today because of it. O’Leary: The ACRE transition really focused on integrating our access control solution, DNA Fusion, with Vanderbilt Industries technologies in order to further our reach in the market and enhance our portfolios. With their support, we have been able to accelerate innovations and expand our global reach. Overall, it has been a great experience to be a part of the ACRE organization, and it has opened the doors to new opportunities for us both here in the states and globally.  Q: What is "Connect Care" and how does it benefit integrators and/or end user customers? O’Leary: For those unfamiliar with the world of access control, it can often be a little overwhelming when first introduced; however, we strive to make our products as easy to use and intuitive as possible, with Connect Care being no different. Connect Care is a system that has been specifically designed to create the most connected experience in the security market Connect Care is a system that has been specifically designed to create the most connected experience in the security market. It serves as a 24/7 bridge from our customers to services like technical support, platform support, professional services, and training. By providing these options for our customers, we can better empower them with the knowledge and expertise of our DNA Fusion access control system and ensure their success with the product.  Q: Who are the new customers entering the market for access control systems in the wake of the pandemic, and how should they be approached/managed differently? O’Leary: Over the last year, there has been a huge demand for access control systems as remote work increased due to COVID-19, and even now, as employees and students are heading back into the offices and schools. Organizations are realizing that having an outdated security system is no longer robust enough for the rapid advancement of technology that we witnessed over the course of the pandemic, and really the past few years. For those who are just dipping their toe into a new access control deployment, the most important thing they can do is to search for a provider who has a solution that is easily integrated, scalable, and provides excellent training and resources. Q: Define the term "touchless access control" and explain why it is gaining a higher profile in the post-pandemic world. O’Leary: The interesting thing about access control is that it has almost always been touchless. Many organizations are looking for robust solutions that are touchless and can be utilized remotely, and it's fairly easy to understand why a solution like this would become widely popular because of COVID-19. Integrators are searching for access control systems that will serve as a proper solution for organizationsThe process of using access control to streamline security infrastructures is not a new concept by any means, but due to the rapid development in technology over the past few years, more integrators are searching for access control systems that will serve as a proper solution for organizations, while still supplying the touchless and remote-based features. Q: What do you see as the future course of the changing technology trends we see in today's market (such as mobile credentials, cloud-based systems, cybersecurity, etc.)? O’Leary: As we continue to tread through the different technological developments in the market today, we are noticing that mobile credentials and biometrics are becoming increasingly popular. As cybersecurity and mobility continue to become more important, we are also seeing the rapid jump to the cloud. By utilizing cloud-based systems, an organization is not hindered by a lack of storage or old software and gains the flexibility to scale their security system as their business grows. Q: How will the access control market look different five years from now versus today? What about 10 years from now? O’Leary: Within the next five years, I suspect that access control will continue to make the move towards cloud-based systems and utilize mobile credentials and biometrics. In 10 years, I think all access control will be open platform and many more organizations will embrace cloud solutions for increased functionality. Also, innovations will continue to be the drivers behind new deployments with some installations being biometrics only and include recognizing fingerprints, retina scans, facial recognition, and voice. Q: What is the biggest challenge currently facing the access control market, and how should manufacturers (including Open Options) be addressing the challenge? O’Leary: One of the biggest challenges facing the physical access control market is organizations actually making the shift to more up-to-date access control systems. Organizations are looking to adopt more digital-focused access control experiencesOrganizations are looking to adopt more digital-focused access control experiences — ones that are focused on integration, newer features, cybersecurity, and ease of monitoring. Access control manufacturers should be addressing this challenge by creating integratable, scalable systems that are easily managed and provide a structured, streamlined approach for an organization’s security infrastructure. Q: What is the biggest misconception about access control? O’Leary: Access control is not a one-size-fits-all solution, and some organizations might have different standards or assets that need protection. This is why it's vital to know the risks your organization faces when speaking with access control providers — to ensure the best possible outcome for your specific needs. It's important to remember that whatever access control system is chosen should proactively mitigate any risks, be easily taught to and successfully used by employees, and be scalable with your organization. No matter the line of work, a proper access control system should streamline the security infrastructure and lessen stress on the security team and employees.

Automatic Gates – The Latest Development In Access Control
Automatic Gates – The Latest Development In Access Control

Automatic gates remain an increasingly popular security choice for family homes, business premises or public buildings – anywhere that full control over access is needed. While there is much to consider for installers when advising clients on the right solution for their property, from the size, weight and cost of a gate system, it’s useful to be aware of the latest developments in the market, as this can help to find the right option to fit their needs. The need for speed Gates can be automated to either swing or to slide open, and there are many factors to take into consideration, when advising on which option to use. However, swing gate motors tend to be slower than the speeds achievable for sliding gates, which means the latter are usually more popular, especially for commercial sites where timing can be among the more important factors. One of the most recent developments in the sliding gates market is the introduction of faster motors One of the most recent developments in the sliding gates market is the introduction of faster motors, such as those from Bft Automation, which allow for opening and closing at a quicker speed than has previously been achievable. Fast authorized access control From a security point of view, the ability to allow people and goods in and out of a property at a quicker pace reduces the risk of unauthorized entry, while waiting for a gate to close – an important consideration in both commercial and residential contexts. Other benefits of a faster motor include reduced waiting times. This can be particularly useful for properties in busy areas, where a vehicle could risk blocking traffic, while waiting to turn into a site controlled by a slower gate. Faster motors Also, a faster motor could potentially reduce the risk of an accident from vehicles entering a property at speed. For example, this might happen if someone was making their first visit to a property situated off a fast road in an unfamiliar area. Beyond these practical considerations, in today’s fast-paced world, people aren’t as used to having to wait for things and this applies to the time it takes to get in and out of their own property. So, security benefits aside, faster motors are likely to be more appealing for clients who have sliding gates fitted to their domestic property and who prioritize convenience. The choice of which of the new faster motors to use will be impacted by a number of factors, including the weight of the gates. Essentially, the lighter the gate is the higher the speed achievable. And, as always, it’s important to make sure that any installation complies with safety regulations. Intelligent torque management systems A further development in access control technology includes intelligent torque management systems A further development in access control technology includes intelligent torque management systems, which update the level of torque required to perform the gate’s operation, allowing it to work at the optimum level, regardless of weather conditions, temperature or the degree of wear and tear on the device. Depending on the typical weather conditions experienced at the site and the anticipated frequency of use, it’s worth looking at options that take these factors into account. Importance of security rights In some scenarios, it’s important for particular individuals to have security rights. In which case, there are motors available that come with personalized keys, which are unique, providing an additional level of security. Installers often face the challenge of fitting gate motors in confined spaces, potentially making for a time consuming and technically demanding task. Available space When you only have a small space to work with, simple details can go a long way to helping you. For example, by putting the fastening screws on the front of a motor’s casing, installation and maintenance are easier and more convenient, even in particularly compact areas. Working with suppliers that offer more than just a manual means you’ll have access to advice and support on how new products work in practice and what you need to consider before advising on an installation.

What Are The Security Challenges Of Public Events?
What Are The Security Challenges Of Public Events?

Large public events were out of the question during the depths of the pandemic. However, public events are likely to experience a resurgence along with a more optimistic outlook in the coming months. In addition, there will likely be pent-up enthusiasm for these events among individuals weary from months of isolation. We asked this week’s Expert Panel Roundtable: What are the security challenges of public events planners in 2021?